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Energy audit · Metals & Heavy Industry

Energy Audit for Master Tec Wire & Cable Sdn Bhd (2024)

2R Control Automation carried out an energy audit for Master Tec Wire & Cable Sdn Bhd in 2024.

Published results

12.8%

Potential energy savingSource: Master Tec Wire & Cable Sdn Bhd · 2024

The site

Factory: isometric illustrationAn isometric drawing of a typical Factory building on its lot, with trees.

Illustration

Systems in this type of building

Production line and compressed airA compressor, receiver tank and air line feeding production machines, a conveyor with its motor and VSD, and an air leak.
  1. Air compressor · compressed air takes a lot of electricity to make
  2. Receiver tank · stores compressed air and evens out demand
  3. Air leak · leaks waste compressor power around the clock; 2R's tool: Ultrasonic leak imager
  4. Production machines · use compressed air and power at each station
  5. Conveyor line · moves product between stations, sometimes while empty
  6. Motor + VSD · speed matched to the line; motor speed checked with a Lutron DT-1236L tachometer

Illustration of typical systems, not a client's plant.

Equipment 2R uses here

  • Fluke 430 Series II · Main switchboard
  • Ultrasonic leak imager · Compressed-air lines
  • UNI-T UTi320E · Motors

Typical instruments for this type of site, from 2R's own equipment.

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