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6 projects

Food & Beverage

Energy audits for F&B plants, where refrigeration, process heating and cooling, and compressed air drive the electricity bill.

Where energy usually goes

Factory: isometric illustrationAn isometric drawing of a typical Factory building on its lot, with trees.

Illustration

  • Refrigeration and cold rooms
  • Process heating and cooling
  • Compressed air
  • Lighting

Systems 2R audits here

Production line and compressed airA compressor, receiver tank and air line feeding production machines, a conveyor with its motor and VSD, and an air leak.
  1. Air compressor · compressed air takes a lot of electricity to make
  2. Receiver tank · stores compressed air and evens out demand
  3. Air leak · leaks waste compressor power around the clock; 2R's tool: Ultrasonic leak imager
  4. Production machines · use compressed air and power at each station
  5. Conveyor line · moves product between stations, sometimes while empty
  6. Motor + VSD · speed matched to the line; motor speed checked with a Lutron DT-1236L tachometer

Illustration of typical systems, not a client's plant.

Electrical distributionFrom the utility transformer to the main switchboard, sub-boards and loads, with 2R's power logger at the incomer.
  1. Transformer (utility intake) · where the building takes power from the grid
  2. Main switchboard (MSB) · distributes power to the whole building
  3. Power logger · logs kW, kWh and power factor over days: Meatrol Mi550 / Fluke 430 Series II
  4. Load profile · the logged data shows when and where energy is used
  5. Sub-boards · feed each area or system, measured one by one
  6. Loads · chillers, motors, lighting: where the energy ends up

Illustration of typical systems, not a client's plant.

Get this for your facility

Tell us about your building or plant and we'll recommend the right next step: an audit, an energy-saving project or EECA compliance support.